A monthly update showing the process, with links to YouTube clips of some of the work.
Lacquer work is almost done on the current batch. We've made the bridges and prepared the nuts and saddles. While we wait for the guitars, we're working on new ones.
The next batch of guitars is being lacquered. In the mean time, we'll be making the bridges and continue on more Small Jumbo's. The tops and backs for the new models are ready, and the necks are well under way. Side-bending time!
Happy new year! We hope everybody had a good Christmas, and maybe even some time off. We wish you a peaceful and musical 2017!
The second batch is almost ready to be finished. All that needs doing before they can be lacquered is glueing the necks and fine-sanding the bodies. The new batch is expected May 2017.
We recorded the guitars with our good friend Terence Hansen, who wrote a one-minute piece for the occasion. He played the piece on all four models, so the difference between them can be heard. The recording was done at Bullet Sound Studios under supervision of Erik Schurman.
You will find the tracks under 'mp3' on this page.
Instruments #1604, #1605, #1607 and #1618 (one of each model) were finished last month and have been played and tested by their happy new owners, plus a dozen or so more guitarists. These guitars were built as 'Concept Models', and we planned to make use of any comments players might have about sound and looks at this stage. We got some small but very helpful hints on the aesthetics, like the height of the binding and the shape of the fretboard at the soundhole.
We thank the panel for their input ;-) The new ideas will be incorporated in the next batches.
We are now working to finish the next four guitars, with numbers #1601 (Mahogany), #1602 (Maple I), #1606 (Maple I) and #1608 ( Rosewood). They will be ready for dispatch next March.
The Small Jumbo models will be on display at the International Guitar Festival, Zwolle, October 15!
Ready to deliver the first instruments to their new owners!
The lacquer is dry enough to scrape away the area where the bridge will be glued to the top. We've made and glued the bridges, and installed the nuts and tuners. Also, a basic set-up was done. We let the string tension do its work for a couple of weeks, before the frets are trued.
The Small Jumbo models will be on display at the 25th anniversary of the Vintage Guitar Show in Veenendaal, September 17!
Holidays! A good time to let the lacquer cure before we continue to work on the guitars.
We got our first four guitars back after they were lacquered! So, very soon, they will find their way to their new owners. All that's left to do now is make the bridges and fit the nuts, saddles and tuners.
The first batch is ready for lacquer, and we're very happy with the results so far! Frans Elferink of Elferink Guitars has taken it upon him to finish the first guitars, while we work on the next batch.
The necks have been shaped and glued to the bodies, and we've made the heelcaps. The M.O.P. logo inlay glued, and the edges of the instruments rounded, there's some final sanding to do...
The first batch of fretboards have had the frets pressed in. After the tenon was cut, we glued the fretboards to the necks, which are now ready for shaping. We've also routed the mortise and sanded the first four bodies to the point where we can join the neck and body.
This batch should be ready for lacquer next month!
It's becoming increasingly apparent that 20 guitars will take up a considerable portion of our workshop space (duh!). So, we've decided to concentrate on getting a first batch of four ready for finishing. While they are at the painter's, work on the next batch resumes, and so on. This will keep the workshop obstacle-free and safe, and will enable us to present the first models in July.
The first four bodies we have are bound and sanded, and are ready for routing the dovetail. The truss rod channels are routed into the necks, and the 'ears' have been glued to the headstock. Eight fretboards have been thicknessed and radiused, and had the fretslots sawed.
The eight bodies we have so far, are now half-bound. Four of the necks have the heel block glued, and the ebony headstock plates have the logo cut out. We've also made templates for the dovetail joint between the neck and body.
For a YouTube clip showing how the binding is done, click here...
We've bent the sides for the next set of 4 guitars. They've been joined with heel blocks and tail blocks, have had the radius sanded and the kerfed lining glued in place. The backs and tops ready to glue to make four more boxes.
The neck wood has been thicknessed and the headstocks cut and glued.
The Early Bird discount ends by the end of the month!
The first four bodies are ready. We have one Mahogany, two Maple and one Rosewood body. one of the Maple guitars will have a Rosewood fretboard and bridge, the other one Ebony. We'll put the bodies away for now and start bending more sides.
For a YouTube clip showing how the boxes are closed, click here...
The first backs are glued to the sides, and we shaped and scalloped the braces of a couple of tops. We'll have the first four boxes pretty soon!
The first 4 sets of sides are joined and sanded to the top and back curve. We glued the kerfed linings and side reinforcement strips.
We are tap tuning the tops and shaping the braces after the first run. The glueing of the main X in the second run is coming along nicely. Heel blocks and neck blocks are cut and sanded to the right dimensions. Ready to start joining the sides!
For a YouTube clip showing how we shape the braces, click here...
Almost all braces for the tops are ready to be glued. We glue them in two sessions, with the X-braces in the second run. Our vacuum clamping system did a perfect job on the seven tops so far to come out of the first session.
For a YouTube clip of the first session, click here...
The backs are thicknessed and tuned. The braces and reinforcement strips are glued and shaped. So, we have all 20 backs ready! The bindings and purflings are ready for bending.
The tops are cut to their final shape and they are ready for the braces. We've also started preparing the sides for bending.
The sides are thicknessed and marked for bending. Bindings and purflings are being prepared.
Tap tuning time! The tops and backs are individually sanded to close to their final thickness.
All tops and backs are jointed and rough-cut to shape. The rosettes are inlayed in the tops.
For a small shop, used to custom building guitars, making 20 guitars is a lot of everything. We've selected and graded all the woods and thicknessed the plates, so we can now joint the two halves. The first segments for the the rosettes have been made, too.